Off road preparation

Telephone: 01527 821 440 or 01527 869 270

sales@churchill-landrover.com

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We are able to offer fitment of off road equipment to your vehicle or to one from our stock list. Many options are available including winches, suspension, raised air intakes, roll cages, body lifts, wheels/tyres and numerous other aspects to improve capability off road.

Examples of some of our work:

bullet1983 Land Rover Lightweight - rear roll cage

This was part of a refurbishment (including re-spray from green to white) and the customer wanted something more substantial than a basic military roll hoop but nothing extreme as a full cage so we designed and made this cage in house.

Lightweight in the workshop being stripped down ready to roll cage measurements to be made as it had to fit within existing hood sticks.

Trial fit of basic hoop and stays prior to cross brace bar, all fits neatly inside of hood sticks and hood can be removed normally.

Roll cage fully welded up and ready for painting (along with rest of vehicle!)

Cage fitted and painted

Hood sticks fitted

Fully finished, neat and strong roll cage all fitted and refurbished lightweight ready for collection by customer.

 

bullet1995 Land Rover Discovery Tdi - Extreme off road prepared

This brief for this project  is an extreme off road prepared Discovery.

Before work started this was a standard 300 Tdi commercial Discovery.

Phase 1 was to fit the upgraded suspension, here the only the rear is fitted and shows the height difference!

Phase 1 complete, new suspension fitted all round giving approximately 3 inches of lift, lowered shock absorber mountings with dislocation ability. Old Man Emu springs and shock absorbers chosen as they are long lasting and durable.

Phase 2 was to fit a 2 inch body lift, by inserting spacer blocks between chassis to body mounts

Phase 3 was to cut the wheel arches out and fit extended width arches

Testing that the new sized tyres will fit under the arches, note size compared to standard front!

Fitted with the 36x12.5x16 Simex ET2 Tyres on 10x16 Mach 5 wheels

Shows one of the ARB differentials, a pair of these were fitted into the front and rear axles to allow them to be locked for maximum traction off road. As a result of fitting these and the extreme grip provided by the Simex tyres a full set of Ashcroft front and rear half shafts, front and rear drive flanges and front CV joints were fitted as these are much stronger than standard so can withstand the grip now available.

Rear winch fitted (Warn XP), the original cross member was cut out and a winch tray welded in place along with additional supports and fuel tank bracket modified to fit.

This shows rear winch installation gives excellent departure angle and keeps the rear end looking neat and tidy. Also note the exhaust has been modified to exit from the side to reduce chance of damage when off roading.

Shows ARB Roobar fitted with Warn XP (N.B. matching front and rear winches), the ARB Roobar was modified so that it sits neatly in line with the bodywork by altering the mounting brackets. Steering damper moved from the vulnerable standard position which would be behind the front axle this is moved high up at the front reducing chance of damage.

Other items fitted now fitted but not shown above:

bulletDefender Td5 transfer box to keep gearing sensible and allows for 70mph cruising speed.
bulletDouble cardon front propshaft required due to front axle articulation
bulletWide angle rear propshaft required due to rear axle articulation
bulletSet of extended stainless steel braided brake hoses require due to axle articulation
bulletNew clutch.
bulletInternal roll cage.
bulletTwin batterys
bulletSafari snorkel
bulletSill guards

 

bullet1991 Defender 90 Tdi - Off road prepared including full external roll cage

Before and after 

Before work started this was a standard Hard Top configuration with no modifications. Key upgrades included:

  1. Conversion to truck cab roof
  2. Competition specification external roll cage
  3. 2 inch suspension lift with new springs and shock absorbers
  4. Steering guard, tree sliders and diff guards
  5. Raised air intake and breathers
  6. Electric winch and winch bumper
  7. Larger 265/75/16 mud terrain tyres and modular steel wheels
  8. Swing-away rear wheel carrier
  9. Series Land Rover 2 piece doors and a re-spray to tidy appearance (vehicle is pictured after some use!)

 

bullet1993 Discovery Tdi - Greenlaner specification

Before and after

Before work started this was a standard Discovery except for the modular wheels. Key upgrades included:

  1. 2 inch suspension lift including cranked rear trailing arms, dislocation cones and + 2 inch stainless steel braided brake hoses.
  2. Electric winch and heavy duty winch bumper
  3. Larger 235/85/16 mud terrain tyres on Discovery steel wheels - this keeps the offset standard and means wheel arches don't have to be cut

This is now a sensibly modified Discovery on a budget.